12
Volt Pumps & 12 Volt Air Compressors for DIY Solar Aeration
Building
a solar aerator using cheap solar air pumps and direct current oilless
compressors
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Over the years
we have tested and evaluated the staying power and effectiveness of
many DC 12V and 24 Volt pumps and one thing we've constantly noticed
is that no matter what type of pump you buy, these 12V pumps are not
going to give you years of service so buy a good cheap one!
When I say cheap I don't mean some ebay special deal on a pump made
in some far away country without care for product consistency I mean
buy a good quality pond pump that doesn't cost too much because you
will be buying replacements every 3 to 9 months of continuos usage.
If someone
gives you a one year warranty then you might want to take a closer
look because the pumps we use have a 3 month and 6 month warranty.
That may not sound good...but that is the reality of solar dc systems
as the current technology exists.
Up until now most DC air pumps and battery powered DC compressors
had limited reliability. Most DC pumps we've seen offer a 3 to 6 month
warranty and if you don't know exactly what you're doing as far as
setting up your solar aeration system you can quickly burn out your
motor.
We have finally found a commercial-grade line of pumps that come with
a one-year warranty and these diaphragm, linear air compressors are
easy to service and provide long lasting battery or DC current performance.
These commercial-grade DC air compressors offer superb performance
and durability.
It's not always
possible to run some 14/3 gauge wire down from the nearest hydroelectric
pole across a field into a valley and around a gully to reach a
pond to power a pond aerator. A windmill is nice if you have wind
but when that isn't the case the only option is to build a solar
aerator. Often, as many of our friends know by looking on the Internet,
a solar aeration system that has any sort of potential for long-lasting
sustainabilty is going to cost upwards of $5000 and beyond. At that
price I know a lot of pond owners who would rather blow bubbles
into their pond through straws while canoeing to keep the fish alive
and algae down.
Typical applications include live fish transport on trucks or fishing
boats; however, they can also be used in emergency or solar-powered
situations. The simple design of these DC air pumps makes them easy
to maintain and repair (oilless, easily accessible brushes and diaphragm).
25
Watt & 80 Watt
DC Air Pumps
Price
Includes USA Shipping
These direct current air pumps both come
with 12" pigtails for connection to your battery or solar electrical
system. Also includes 6" of outlet hose (3/8" ID) and a plastic
manifold. More
info |
80
Watt DC Air Compressor
Price
Includes USA Shipping
These 12V workhorses have proven to be
the most reliable pumps we've used. These high-flow, high-pressure
compressors come with 9" pigtail wiring for quick connection
to your your battery or current controller. Each one includes
2 feet of 3/8" ID outlet hose and an air inlet filter. They
are oilless with ball bearing construction and low amperage
draw. More
info |
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Pigtail wires
for connection to your battery or DC configuration included. 60
LPM and 100 LPM models include either plastic or steel housing cases
and do not require additional housing for outdoor use. 30 LPM unit
has no housing and must be enclosed for outdoor use but this 30
LPM unit includes a lighter adapter to fit into car lighter plugs
as well as pigtail wires.
Running an air pump off a car battery is a much cheaper option and
while I am not a solar aeration engineer I know that a cheap direct
current air pump or diaphragm compressor can be bought for very
cheap. Now I know that an expert in solar panels and off-the-grid
engineering could explain what sort of linear current booster is
needed to correctly match the starting amperage and running amps
of the pump but I can't even come close to understanding let alone
explaining.
I know one thing
though. A Direct Current 12 Volt air pump or air compressor will
run off of a battery; a deep cycle battery, car battery or boat
battery but of what sort brand or amp hour rating I couldn't tell
you. All I can do is review the solar air pumps we've used and heard
about over the years and offer some good, cheap pumps for you all
who know what sort of solar panel setup and current booster is required
to make it work.
Other
High Rated and Reviewed Solar & DC Air Pumps
Over the years we have tested and evaluated the staying power and
effectiveness of many DC 12V and 24 Volt pumps and one thing we've
constantly noticed is that no matter what type of pump you buy, these
12V pumps are not going to give you years of service so buy a good
cheap one!
When I say cheap I don't mean some ebay special deal on a pump made
in some far away country without care for product consistency I mean
buy a good quality pond pump that doesn't cost too much because you
will be buying replacements every 3 to 9 months of continuos usage.
If someone gives you a one year warranty then you might want to take
a closer look because the pumps we use have a 3 month and 6 month
warranty. That may not sound good...but that is the reality of solar
dc systems as the current technology exists.
Thomas Industries - Thomas DC Pumps Reviews
Thomas 5010 Air Pump - Thomas Diaphragm Pump 5002 VD BLDC - Thomas
5010 VD DC - Decent Pumps but higher than desired burnout rate and
some issues in consistent pump construction. The 5010 series is in
the range of 0.09 CFM @ 2.9 PSI which is barely enough to function
a single small airstone and we found that parameter least pleasant.
The Thomas 12 Volt 1/10hp Air Pump is similar; a good product.
Thomas 007 & 008 Series Air Pumps - Very good pressure delivering
over 20 PSI and 0.6 CFM make this series decent but again the units
we've seen featured in systems cooked too quick.
Thomas 907 and 2907 Series Air Compressors - These are good quality
but high priced and again the inconsistency of the units makes us
a bit nervous but the fact they can deliver 3.2 CFM and 14 PSI make
this little grinders seem like a good deal if you can buy a few when
they fry.
Solar
Direct Drive 12 Volt DC Solar Aeration Systems
Solar powered
aeration systems for remote ponds and lakes where power is
not available, too expensive, or if you are off grid. Where
a windmill isn't viable the solar direct systems, requiring
no batteries, are also an environmentally conscious solution.
These plug and play solar systems come complete with high
efficiency solar panels, energy efficient compressor, high
volume cooling fans, fully adjustable manifold housed in weatherprrof
ventilated cabinet. Diffusers are micro-bubble technology,
self-cleaning, non-clogging membrane diffusers emit millions
of tiny bubbles that increase dissolved oxygen levels while
eliminating stratification, improving water quality and clarity.
The systems are available as solar direct systems with 12
volt direct current pumps or as a hybrid solar/ac system that
will operate with solar power when possible but will automatically
switch to AC power when there is not enough sunlight to operate
the DC pump.
Battery
Free operation. We have eliminated the expense of rechargeable
batteries and charge controllers by offering a direct drive
(DD) aeration system. This reduces your cost along with the
maintenance issues associated with a lot of extra components.
Each system includes 2 panels with aluminum mounting brackets
and adjustable pole bracket with variable angle configuration,
compressor(s), an OWS DD solar controller module, heavy duty
steel cabinet with locks, mounting pole, solar power disconnect
switch, cooling fans, pressure gauge and a pressure relief
valve. Each DD solar aerator can be operated by itself and
totally independent of other aeration systems or it can be
combined with a windmill aeration system to give you a longer
operating time each day. It can also be combined with an electric
aerator or windmill and electric aerator combo.
More
Information
Solar
Aerating Fountains for Large Ponds
The 1/2 HP and the 1 HP Aerify SW Solar Fountain are a high
quality direct drive solar powered fountain designed for shallow
or smaller ponds (up to 1 acre) where you need extra aeration
while still getting the added visual benefits of a fountain.
All the solar fountain aerator components are commercial quality
and made in the United States.
These tough and dependable solar aerators are couretesy of
Outdoor Water Solutions who are among the industry leaders
for solar aeration and solar fountains.
These solar aerators ave a 2 year warranty on the motor, fountain
and controller and a 15 year warranty on the solar panels.
These solar aerators are direct drive, there are no batteries.
The solar aerators will function as the sunlight hits the
included solar panels.
Place the 6 solar panels in an area that captures the most
sunlight to ensure your aerator operates as much as possible.
Direct drive solar systems do nbot use eavy expensive battery
systems making them perfect for remote areas or when a minimum
of maintenancer and concern is required.
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Buying
Solar Pumps & Aeration System Approximate Cost
64-watt solar panels
at some solar stores can retail from $600 - $2000
We recommend the following for the best value in Cheap Solar Panels
Solar
Panels on Amazon
As an Amazon affiliate we may recieve payment for purchases made
through Amazon.
15 Watts Solar Panel:$129, 30 Watt Solar Panel:$260, 75 Watt Solar
Panel:$350
For larger scale pumping, off-grid systems and cabin power systems
we use the larger 165 watt solar panels: 165 WATT Mitsubishi Solar
Panels
220-amp hour 6-volt battery $130 -$360 depending on quality
Air compressor $300 - $2500 depending on durability and included components
Control regulator and LVD $250 - $800 depending on quality and durability
1/2 inch air line (weighted) $120 - $250 depending on length and flexibility
and memory of material
Air diffuser $65-$500 depends on size and water volume moved
Of course, the mountings for panels, enclosures for batteries and
compressor can be purchased from your local dealer. The system can
be permanently located at the site or mounted on a trailer for easy
relocation if livestock or cattle or involved. While pond aeration
systems are usually maintained on site the winter watering systems
are known for being moved from pond to pond.
A linear
current booster is required to combine the solar direct power from
the panels to the DC powered pump and this is usually a simple system
that can be picked up at a local supplier of parts designed for alternative
power sources.
Your typical aerator includes a bubble diffuser which can be a EPDM
type disc diffuser of nine or twelve in diameter membrane diffuser
or an airstone or any manner of diffuser tubing also known as diffuser
line, de-icing hose or bubbler line.
While many systems can include a length of airline, often 100 feet,
there is the self sinking weighted tubing variety of airline that
makes installation much easier. Standard airline will float and it
is rare that one of my clients will decide to buy regular poly plastic
tubing instead of the weighted tubing because it makes installation
so much simpler.
Still, if saving money is a priority you should use floating airline
available for about 30 cents per foot at the local hardware store
instead of self-sinking tubing that costs from $1.15 TO $2.25 per
foot.
For those of you who want to go beyond the solar direct system there
exists many retailers who specialize in solar pond systems that include
deep cell battery operated systems that can provide continuous aeration
over 8 to 12 hours per day due to their deep cycle battery systems.
Fundamentally these solar pumps are the same but instead of operating
only when sunlight hits the solar panels they have the ability to
charge deep cell batteries during the sunny hours of the day and can
operate the pump during times when there is no light which is often
preferable as aeration systems an their best will function only during
the evening hours when their is no chance for aquatic plants to contribute
oxygen due to photosynthesis.
Parts
would Include the following:
- Kyocera KC85T
85W 12V Solar Panel with J-Box
- Unirac 500024
Top of Pole 1 Module 22" Rail
- 1/2" Strain
Relief with 1 Round Hole
- Burndy Products
TP10-10F 12-10 Fork Lug - Two Required
- Square D
QO24L70RB Square D QO Load Center
- Square D
QO110, 10 Amp, 1 Pole, Circuit Breaker
- USE-2/RHW-2,
1 conductor 10awg per foot -20 feet included
- Solar Converters
Ppt 12/24-10A, 12/24V Lin Curr Booster
- 80W DC 12V
Air Pump
- 50' Weighted
Airline
- 6"
Silicone Fine Bubble Diffuser
- Tubing Clamps
AMAZON
12 VOLT AIR PUMPS
As an
Amazon affiliate we may recieve payment for purchases made through
Amazon.
**Note:
You must accept that creating and building and setting up a solar
aeration system is a very very VERY complicated affair and while we
are offering the parts and instructions on how to build your system
we cannot provide ANY help or installation guides.
If you wish to have a simple, turn-key system then please contact
someone else as we are unable to privide any help beyond this list
of products and parts. Any failure of the system to function as expressed,
implied or as desired is not gauranteed.
Solar aeration systems are a very touchy and persnickety project so
if you wish to buy or purchase from us then please do so at your own
risk. We have provided a list of parts and instructions but do not
imply or warranty that this will actually work!
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Popular Battery Operated Pumps and Solar Pond Aerator Compressors
Read more
about solar aeration systems
Pur
Water
Simple DC air pumps look like a decent copy of a Thomas
type blower built in to the dugout solar aerator developed by
Kelln Solar:
Specifications Capacity: Aerates a 2 million gallon dugout @15ft
Output: 2.9CFM Power Source: Solar Direct Compressor: Pur-Water
Diaphragm continuous-duty cycle - dual Bleeder Valve System
Voltage: 12V Mounting: In dugout Warranty: System - 1 year,
Panels - 20 years Suitable for medium vegetation Items included
with each system Pur-Water Compressor 12" Diffuser c/w Check
Valve 4-50 Watt Solar Panel Panel Stand 8A Linear Current Booster
Enclosure - weatherproof Spare diaphragm kit 50ft weighted hose,
50ft ¾” poly-hose |
Thomas
The Thomas Pumps are used in many homemade pond aerators like
the series of systems available from aeration companies who
often put together their own brand of aeration systems using
common parts. For example: Solar Aeration System includes: 2
- 120 W Suntech Solar panels 1 - double panel stand (does not
include the post) 2 - connectors (all required connectors between
panels, cables and booster) 1 - electric cable (10 meters, 30
feet long) 1 - vented wooden cabinet (treated wood with screened
air vents) 1 - DC (direct current) air compressor from Thomas*
1 - linear current booster (15 AMP 12/24 Vdc) 1 - low pressure
relief valve 1 - diffuser assembly (two 9" membrane discs on
a self sinking base) or 50' of diffuser line, de-icing hose
or bubbler line 1 - set of connectors and clamps for standard
installation * Thomas 12V Compressor: Oilless diaphragm 12 Volts
(one year warranty) 2.05 CFM open flow 1.70 CFM @ 5 psi 1.35
CFM @ 10 psi 0.90 CFM @ 15 psi
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Sunmotor
The Sunmotor company does a good job of designing and building
systems. Features of their construction Operates on solar panels
or batteries Simple, rugged components Long life, low maintenance
Explosion-proof rating available Custom designs upon request
Applications Ventilation Aeration Sparging Soil vapour extraction
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Solaer
Not sure who makes their 814 high volume compressor but they
seem to work well in their all inclusive systems. ,The SB-1
Solear® Lake Bed Aeration System has been designed for smaller
pond and lake applications up to 1 Surface Acre in Size. The
SB-1 package system includes, 1-120 watt solar panel, 1-814
high volume compressor, wiring harness, 30 amp charge control
center, adjustable manifold, 1 each-9 in duraplate™ non-clogging
maintenance free diffuser, small fiberglass cabinet with sound
reduction package, 1-210 amp hour deep cycle solar batteries,
fittings package, 12/24 volt smart box convertor, no tubing
included and 2.5 in SP mounting structure. Customer to furnish
a single 2.5" sch 40 steel pipe 8-10 feet length for mounting
solar panels. Optional automatic solar tracking system available.
Upto 20 hours per day run time. Fully automatic system. |
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